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Thank you so much to Oliver + S for allowing me to share my thoughts on one of my favorite patterns, the Reversible Bucket Hat from their Little Things to Sew collection. My name is Genevieve, and I run The Orla Project on Instagram. I'm based in Brisbane, Australia, and have been dabbling in creativity for as long as I can remember. From sewing garments to crafting everything from jewelry to leather-bound journals, I've always had a knack for turning ideas into reality. Over the past two years, quilting has become my primary focus, though I also enjoy crocheting and experimenting with color in various forms.
Of all the Oliver + S patterns I own—there are 26 of them waiting to be sewn—I have a special place in my heart for the Bucket Hat. I stumbled upon this pattern three years ago, and it quickly became my go-to for gifting during birthdays, Christmas, and even “just because.†The hat fits perfectly, feels comfortable, and is universally loved by children—even those who aren't particularly fond of wearing hats. I love choosing fabrics that complement each other for the reversible design, always pairing a main fabric with a coordinating lining.
I've made this pattern 21 times now, and every time I sew it, I refer to the instructions. Even though I know the steps by heart, having the instructions nearby provides reassurance, especially when I haven’t sewn it in a while. The instructions are straightforward and easy to follow, which is fantastic for someone like me who loves to experiment.
One of the first things I did after making a few hats was create templates for all four sizes: Extra Small (6m-12m), Small (12m-24m), Medium (3-5 yrs), and Large (6-8 yrs). I used discarded picture mount boards from a local recycling shop, traced the pattern pieces, and glued them onto the board. Cutting around these templates with a rotary cutter is a breeze.
Over time, I’ve picked up a few tricks that might help others who are interested in this pattern. For instance, I prefer to sew several hats at once, batching similar steps like chain piecing, pressing, trimming, clipping, and attaching the brims. Using a sleeve board makes pressing curved seams much easier. Wonder clips are fantastic for holding seams in place while sewing, but I still rely on pins to ease in tricky areas like joining the crown to the side panels. Cutting two pieces at once by folding the fabric right sides together saves time and ensures alignment without additional effort. And if you’re working with limited fabric, you can often get one side of the hat from a fat quarter, provided you cut the pieces individually rather than on the fold.
For those with extra fabric, fussy cutting prints can add a unique touch, especially for the crown and sides. The brim, however, can be challenging due to its curved shape.
Adapting the pattern has been fun. Extending the brim by about ½ inch for the smaller sizes and 1 inch for the larger sizes works well and improves visibility. I’ve also experimented with adding ties that pass through buttonholes to keep the hat secure on windy days. Another version included a toggle strap that tightened and swapped sides, but it wasn’t quite practical for quick adjustments. Recently, I’ve settled on adding a soft Velcro strap to accommodate varying head sizes. Sewing the straps into the hat at the side seams after step six ensures they stay hidden once the lining is attached. To make it easier for adults to adjust, I make one strap slightly longer than the other.
Topstitching the brim adds stability and gives it a polished look. I’ve learned to adjust my stitch length to 2.8 and go slowly to maintain evenness. Aligning the backstitching minimizes bulk, and continuous stitching around the brim saves time.
The Bucket Hat is such a satisfying project—it’s quick to sew and rewarding to see it being used and appreciated. Whether it’s protecting little ones from the sun or adding a splash of color to a child’s outfit, this hat is versatile and timeless. The kids love them, and the adjustable strap ensures they’ll fit for years to come.
Special thanks to my friends and family for modeling the hats. In one household, the Bucket Hat has affectionately been dubbed “the Gen hat†and is a staple accessory year-round.
Happy sewing to all, and thank you again, Oliver + S, for inspiring so many of us!
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